Complete Field Maintenance Services
RSC provides field maintenance services for your rotary kiln, dryer, cooler and calciner. Additionally, we repair direct-fire and indirect-fire designs. RSC has distributorships for burners, gas trains and control systems. In addition, we provide field maintenance services and parts to our clients twenty-four hours a day, seven days a week. Consequently, our vast experience throughout the industry with Kilns, Calciners, Coolers, Granulators, Steam Tube Dryers, direct and indirect Fired Dryers provides cost effective solutions to your rotary equipment field maintenance services.
Most of all, our personnel plan field maintenance service repairs from concept to completion. As a result, we cover critical areas such as engineering, procurement, installation, startup operations. Consequently, those additional requirements for repair or replacement of your rotary equipment is addressed. Finally, RSC provides complete maintenance of your rotary equipment. RSC allows you to concentrate on productivity!
We specialize in Tire and Trunnion Grinding.
Rotary Kiln And Dryer Repair
Rotary Service Company provides professional field service maintenance to assist with your company’s rotary kiln and dryer repair. Moreover, RSC guarantees its field service maintenance with a one year warranty. Finally, Visit our plant evaluation page for an example of the FREE evaluation and recommendations with budgetary figures to support your upcoming maintenance and repair shutdowns.
Tire Support Repair & Replacement
One of the most critical wear components on a rotary vessel is the tire support system. Each rotary vessel is unique in their requirement for support of the tire. Considerations such as operational temperatures, degree of slope & production variables just to name a few, play into the design and installation of the tire supports. Poorly designed tire support systems will cause premature wear to the tires, trunnions, bearings, and the drive train components.
RSC removes the tire support system. We replace it with filler bars, shims and stops designed specifically for your unit. Because RSC shims between the filler bars and the shell, at four opposing points, Therefore, we lock the tire into correct axial alignment with the shell. Furthermore, the remaining sections of the tire are shimmed sequentially to achieve at least 60% coverage of the ID of the tire, maintaining the axial alignment of the tire to the shell. Finally, RSC brings the overall gap between the shell, (at the top of the unit), and the tire to an engineered spacing at production temperature.
Above all, Tire stops are installed to position the tire in correct radial rotation with the shell. Because RSC’s stops are welded directly to the filler bars on three sides of the stops. The stops cannot move, thus retaining the tire in correct radial alignment. Whereas The stops are a softer metal designed to wear before the tire as a normal feature. Consequently, This design predicts a 5 to 7 year repeatable maintenance event that protects the sides of the tire from wear and will allow several additional serviceable years from the tire. Let RSC quote your next Tire Support installation!
Visit our Resources page to read about Filler Bar vs. Wedge Support
Trunnion Field Services
Rotary Service Company has field service maintenance technicians that are skilled, seasoned professionals in performing rotary dryer and kiln maintenance repair. RSC’s field maintenance technicians are armed with several years experience, mastering the art of grinding tire and trunnion parts on rotary kiln and dryer, steam tube and direct-fire dryers, indirect, coolers,calciners, and granulators achieving a smooth surface to rotate on.
The RSC Predictive maintenance program will keep your rotary kiln and dryer equipment running smoothly and is crucial in decreasing maintenance, repair expense, and downtime. Our field service maintenance technicians can perform the grinding repair while your rotary kiln or dryer is up and running so productivity isn’t compromised. In conjunction with RSC’s Hot and Cold alignment, your grinding maintenance will ensure your tire and trunnion parts continue to rotate on a smooth surface.
Visit our FAQ’s to learn more about improving the performance of your rotary kiln and dryer equipment.
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The Rotary Service Company will retrofit your rotary equipment with trunnions and bases, quickly in the field, no matter what the manufacturer. To date, we have thousands of units in operation, which meet the industry’s highest standards. Since proper contact between tire and trunnions is basic to rotary equipment performance, we guarantee precision alignment of every unit installed.
Emergency & Preventative Maintenance
Rotary Service Company meets the maintenance needs of our client’s scheduled or Emergency Maintenance Shutdown on their rotary dryer or kiln repair
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